Calculation of the concentration wire drawing lubricant
Area reduction (A1-A2)/A1 %
diameter d1 mm
reduction angle φ deg
speed v1 m/s
viscosity η0 Pa.s
pressure-viscosity coefficient αp 1/GPa
extrusion pressure pe MPa
bearing length ratio Lb/d -
For full-film lubrication a film thickness / roughness ratio λ=hmin/Ra'>2...2.5
is required, where Ra'=(Ra,1+Ra,2)/2. With smooth surfaces, i.e. Ra'<0.2 a film
thickness of 0.5 µm suffices for full film elasto hydrodynamic lubrication.